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Cast-in-place filter bottom

BS Cast-in-place
Filter Plate

A monolithic reinforced concrete filter plate poured in place in the filter tank, with the filter nozzle sockets set out in the formwork and embedded during the pour — one continuous filter floor for water and air distribution, with no joints between separate plates.

Cast-in-placeMethod
MonolithicStructure
EmbeddedNozzle sockets
On requestPlate thickness
BS cast-in-place filter plate with embedded filter nozzle sockets
Method
Cast-in-place concrete
Nozzle sockets
Embedded during casting
Joints between plates
None
Plate thickness
On request
Nozzle grid
On request
Why this filter plate

One slab, no joints,
aligned nozzles

Cast-in-place construction removes the inter-plate joints and the plate-by-plate levelling that assembled precast filter bottoms require — the two details that need the most attention on an air-scour filter floor.

01

Monolithic filter bottom

The plate is poured as one continuous slab in the filter tank, so the nozzle deck has no joints between plates to seal and no individual plates to level and re-level after backwash.

02

Embedded nozzle sockets

Sockets are set out and fixed to the formwork before the pour, so they are cast in at the design grid spacing and at a common level; nozzles are fitted into the cast-in sockets after curing and can be replaced one by one.

03

Built for air-scour duty

The slab is reinforced for water backwash and air-scour loads and cast continuous around the tank perimeter, so the filter bottom works as a single structural element instead of separate plates that can lift or rock.

Specifications

Technical parameters

Product typeCast-in-place (monolithic) concrete filter plate with embedded filter nozzle sockets
ConstructionFormwork, reinforcement and nozzle sockets installed in the filter tank, then concrete poured in place and cured
Plate thicknessOn request — confirmed against the tank and design load
Concrete gradeOn request
ReinforcementOn request
Nozzle socket typeOn request
Nozzle grid / spacingOn request
Tank plan dimensionsOn request — cast to your filter tank drawing
Perimeter joint / waterstopOn request
Surface finish & level toleranceOn request
Filter nozzlesSupplied separately — ABS tower or mushroom type, long and short handle
MOQ / priceOn request — confirm drawing, quantity & destination
Applications

Where it fits

Rapid gravity filtersV-type filter bottomsBiological aerated filters (BAF)Denitrification filtersActivated carbon contactorsIron & manganese removal filtersWaterworks filter upgradingMunicipal & industrial tertiary filtrationSeawater pre-treatment filters
Product gallery

See the plate up close

Cast-in-place filter plate surface with embedded filter nozzle sockets
Filter plate detail showing the nozzle socket arrangement
Close-up of a cast-in nozzle socket opening in the filter plate
Top-down view of the cast-in-place filter plate nozzle deck
Finished cast-in-place filter plates stacked in the plant area
Casting preparation with reinforcement and preset filter nozzle sockets
Steel formwork and casting face for a cast-in-place filter plate
Cast-in-place filter plate bottom installed in a filter tank
Filter nozzles fitted into a cast-in-place filter plate
Cast-in-place filter plate surface used for water and air distribution
Batch of cast-in-place filter plates in the factory yard with workers
Stock of finished cast-in-place filter plates
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Send your tank drawing and nozzle grid

Send the filter tank plan, nozzle type and grid spacing, plate thickness and design load — we will confirm the casting arrangement, the nozzles to match and the export packing.

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